Respirator Battery ODM

Specification of Respirator Battery

Automatic Battery Protection Module/System

Low Voltage Disconnect

Over Voltage Disconnect

Short Circuit Protection

Reverse Polarity Protection

Cell Balancing

Why should we choose the worldpower Respirator Battery?

• Reliable Power for Every Breath – Keep your ventilators and respirators running with dependable, long-lasting battery performance, ensuring continuous support in any situation.

• Extended Battery Life – Designed for maximum endurance, Worldpower Respirator Batteries provide hours of uninterrupted power, giving you peace of mind during extended operations or emergencies.

• Fast Charging, Always Ready – Recharge quickly and efficiently, ensuring your battery is fully charged and ready for use when needed most. Perfect for hospitals, clinics, or emergency settings.

• Medical-Grade Safety – Built with advanced safety features, including overcharge and short-circuit protection, ensuring secure and safe use in critical environments.

• Trusted in Healthcare – Worldpower is the go-to brand for professionals in the medical industry, ensuring reliable and continuous power for vital respiratory support.

Don't compromise on safety and reliability—choose Worldpower Respirator Battery for uninterrupted, powerful performance that supports every breath.

How to customize your respirator battery pack?

Customizing your respirator battery pack ensures that the battery is tailored to meet the specific needs of the respiratory device, whether it’s a ventilator, CPAP machine, or other life-supporting respiratory equipment. Here’s a step-by-step guide to help you customize your battery pack:

1. Identify Device Power Requirements

· Voltage: Respiratory devices often operate on specific voltage levels. Determine the required voltage for your device (e.g., 12V, 24V, etc.).

· Capacity (mAh or Ah): The battery capacity determines how long the device can operate without recharging. Higher capacities (measured in milliamp-hours (mAh) or amp-hours (Ah)) allow for extended use, which is essential for medical devices like ventilators.

· Power Output: Respiratory devices need consistent power output to function properly. Ensure the battery can deliver steady energy for extended use.

2. Choose the Battery Chemistry

· Lithium-Ion (Li-ion): Lightweight and high energy density, making it ideal for portable and stationary respirators. Lithium-ion batteries also support fast charging, which is crucial for medical applications.

· Lithium Iron Phosphate (LiFePO4): Offers excellent stability and long cycle life, with a higher safety margin against overheating or overcharging.

· Nickel-Metal Hydride (NiMH): Reliable and safer than some lithium chemistries, but heavier. Can be a good choice for certain stationary respiratory systems.

· Lithium Polymer (LiPo): Lightweight and flexible, allowing custom shapes and sizes. However, they require careful management to prevent damage or malfunction.

3. Determine Battery Pack Configuration

· Series or Parallel Arrangement:

Series: Increase the battery voltage by connecting cells in series.

Parallel: Increase the battery capacity by connecting cells in parallel.

Customize the pack configuration based on the desired voltage and capacity.

· Number of Cells: Depending on the power needs, determine the number of cells required for your specific configuration.

4. Integrate a Battery Management System (BMS)

· A Battery Management System (BMS) is critical for ensuring safety, performance, and longevity of the battery pack. The BMS will:

Monitor Voltage and Current: Ensures the battery operates within safe voltage ranges, preventing overcharging and overdischarging.

Balance Cells: Ensures all battery cells charge and discharge evenly, extending battery life.

Temperature Monitoring: Includes sensors to detect overheating and prevent thermal runaway.

Fault Protection: Provides short-circuit and overload protection for enhanced safety.

5. Size and Form Factor

· Size and Weight: Consider the form factor of the battery pack to fit within the available space in the respiratory device. In portable devices, smaller and lighter battery packs are preferable.

· Custom Shapes: Some applications may require custom-shaped battery packs to fit into non-standard compartments. Lithium Polymer (LiPo) batteries, for instance, can be shaped to fit specific designs.

6. Thermal Management

· Respirators often run for extended periods, which can generate heat. A proper thermal management system is necessary to prevent overheating. Options include:

Heat Dissipation Materials: Incorporate materials or a design that promotes cooling, such as vented casings or heat sinks.

Temperature Sensors: Integrate temperature sensors within the battery pack to monitor heat levels and prevent overheating.

7. Choose Rechargeable or Non-Rechargeable

· Rechargeable Batteries: Preferred for frequent or long-term use. They provide cost savings over time and reduce waste.

· Non-Rechargeable Batteries: Suitable for backup systems that may not be used regularly. Lithium primary cells can offer long shelf life and immediate power when needed.

8. Safety Certifications

· Medical-Grade Certifications: Ensure the battery complies with relevant medical safety standards such as ISO 13485, UL 1642, or IEC 62133.

· Hazardous Environment Certification: If your respirator is used in demanding or hazardous environments, the battery should comply with additional certifications such as IP67 (for waterproof and dustproof protection) or ATEX (for explosive atmosphere protection).

9. Battery Case and Durability

· Protective Casing: Use durable and shock-resistant materials for the battery housing, especially if the respirator is designed for emergency use or outdoor environments.

· Sealed Design: A waterproof or sealed case is critical for batteries used in harsh environments or during patient transport.

10. Charging System

· Smart Chargers: Choose a compatible charging system that is safe, efficient, and capable of managing your customized battery pack's specific chemistry, voltage, and current.

· Fast Charging: Ensure your charging system supports fast charging to minimize downtime, especially in high-demand medical settings.

· Backup Charging: If continuous operation is essential, a dual-battery setup can be designed where one battery is in use while another charges, ensuring the respiratory device is always powered.

11. Work with a Custom Battery Manufacturer

· Partner with a reputable battery manufacturer experienced in producing customized medical-grade batteries. Provide them with the specifications, including:

Power requirements.

Dimensions and form factor.

Safety and medical certifications needed.

Special considerations for charging, thermal management, or environmental durability.

12. Test and Validate the Battery Pack

· Functional Testing: Ensure the battery pack meets the power, capacity, and safety requirements of your specific respiratory device.

· Life-Cycle Testing: Test the battery for durability under real-world conditions, ensuring it can handle frequent use, charging, and discharging.

· Emergency Simulations: Test the battery's performance in emergency situations, ensuring it can support the respirator during critical times.

Summary of Customization Steps:

1. Identify device power needs (voltage, capacity, power output).

2. Select the battery chemistry (Li-ion, LiFePO4, etc.).

3. Determine pack configuration (series/parallel setup).

4. Add a Battery Management System (BMS) for safety and efficiency.

5. Customize the form factor to fit the device’s size and shape.

6. Incorporate thermal management to prevent overheating.

7. Choose between rechargeable or non-rechargeable options.

8. Ensure safety and medical certifications are in place.

9. Design protective casing for durability and environmental resistance.

10. Choose the right charging system for fast and reliable recharging.

11. Work with a trusted battery manufacturer for design and production.

12. Test and validate the battery to ensure it performs reliably under medical conditions.

By customizing your respirator battery pack, you can ensure that it meets the exact needs of your respiratory device, providing reliable, safe, and long-lasting power to support critical care scenarios.